Injection sensor with feedback mechanism

ABSTRACT

The present disclosure provides devices for implanting tissue or other substances within the body. The devices can include a feedback mechanism, which can assist a surgeon in implanting the tissue or other substances by preventing excess shear force or pressure on the tissue or substance to be implanted.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No. 14/682,342 (now U.S. Pat. No. 10,092,711), filed Apr. 9, 2015, which itself claims benefit under 35 U.S.C. § 119(e) of U.S. Provisional Application No. 61/987,914, filed May 2, 2014, each of which is herein incorporated by reference in its entirety.

BACKGROUND

The present disclosure relates to surgical instruments, including instruments for implantation of tissue, such as adipose tissue.

Autologous fat grafting has become increasing common and has numerous clinical applications. These application include facial contouring, breast reconstruction and/or augmentation, and other body-contouring procedures. In addition, autologous fat grafting has been found to have relatively low donor-site morbidity compared with other surgical options.

Unfortunately, autologous fat grafting continues to provide somewhat unpredictable outcomes. For example, the amount of adipose cell viability after implantation is variable, which can result in unacceptable outcomes and/or require multiple or revision procedures.

The reasons for the unpredictability in fat-graft outcomes are not completely understood. Some clinicians, however, have found a correlation between aspects of the surgical procedures used and ultimate graft viability. For example, J. H. Lee et al. have studied the correlations between aspiration pressure during graft collection, injection pressure, and sheer stress on graft viability. J. H. Lee et al., “The Effect of Pressure and Shear on Autologous Fat Grafting,” Plastic and Reconstructive Surgery, May 2003: 1125-1136. Lee concluded that higher aspiration and injection pressures, up to a point, did not affect fat graft viability in vivo, but the degree of shear stress, which is a function of flow rate, did significantly affect fat graft viability. And fat grafts injected slowly with low shear stress outperformed grafts injected with high shear stress. Id.

Various instruments have been described to assist surgeons in controlling the amount of pressure or shear applied to fat grafts during collection and reinjection. For Example, US Patent Publication Number 2013/0158515 A1 to Austen, describes systems with sensors to measure and/or control pressure, shear, and injection velocity. Similarly, US Patent Publication Number 2012/0209248, describes systems for collection and injection of adipose tissue, which allow control of injection pressure below certain limits. These systems, however, may require expensive pre-assembled, costly, and complex devices, and require measurement of the fluid pressure directly developed within a syringe cavity. Accordingly, these systems may be inconvenient for wide use due to the expense and need for specialized equipment.

SUMMARY

The present disclosure provides devices and methods for injection of tissues, including adipose tissue grafts. The devices and methods can facilitate control injection variables to improve graft viability and quality.

According to certain embodiments, a surgical instrument is provided. The instrument can comprise a pressure sensor and a support body attached to the pressure sensor, wherein the support body includes an opening for receiving a proximal end portion of an injection instrument to secure the pressure sensor to the injection instrument such that the pressure sensor can provide a measurement indicative of a shear force exerted on a material contained within a cavity of the injection instrument during use.

The pressure sensor can be contained within a portion of the support body. The support body can comprise a substantially rigid outer wall. In some embodiments, the support body can further comprise a closure mechanism for surrounding the proximal end portion of the injection instrument to secure the support body to the pressure instrument.

The surgical instrument can also comprise a feedback mechanism configured to provide a signal to an operator indicative of the pressure exerted on a material contained within a cavity of the injection instrument during use. The feedback mechanism can include at least one mechanism selected from a vibration system, an optical system, and an auditory system. In certain embodiments, the feedback mechanism comprises a vibrating instrument operably attached to the support body and configured to provide a vibration to the surgical instrument when the pressure exerted on a material contained within a cavity of the injection instrument during use reaches a predetermined threshold. The feedback mechanism can also comprise a vibrating instrument operably attached to the support body and configured to provide a vibration that increases in intensity as the pressure exerted on a material contained within a cavity of the injection instrument increases beyond a predetermined threshold. In other embodiments, the feedback mechanism comprises an optical mechanism selected from a light, a flashing light, and a color indicator.

The surgical instrument can also comprise a calibration system configured to calibrate a signal provided by the pressure sensor based on a selected injection instrument. The calibration system can comprise an electrical controller. The electrical controller can be configured to control an output of the pressure sensor to control operation of a feedback mechanism. The injection instrument can comprise a syringe.

In other embodiments, a surgical instrument is provided. The instrument can comprise a pressure sensor; and a support body attached to the pressure sensor, wherein the support body includes a means for securing the pressure sensor to a proximal end portion of an injection instrument such that the pressure sensor can provide a measurement indicative of a pressure exerted on a material contained within a cavity of the injection instrument during use, and wherein the pressure sensor is not in fluid communication with the material contained within the cavity of the injection instrument.

The surgical instrument can further comprise a feedback mechanism configured to provide a signal to an operator indicative of the pressure exerted on a material contained within a cavity of the injection instrument during use. The feedback mechanism can include at least one mechanism selected from a vibration system, an optical system, and an auditory system. In some embodiments, the feedback mechanism comprises a vibrating instrument operably attached to the support body and configured to provide a vibration to the surgical instrument when the pressure exerted on a material contained within a cavity of the injection instrument during use reaches a predetermined threshold.

The surgical instrument can further comprise a calibration system configured to calibrate a signal provided by the pressure sensor based on a selected injection instrument. The calibration system can comprise an electrical controller. The electrical controller can be configured to control an output of the pressure sensor to control operation of a feedback mechanism. The injection instrument can comprise a syringe.

In some embodiments, a method of transplanting adipose tissue is provided. The method can comprise positioning an adipose tissue sample within a cavity of an injection device and securing a pressure sensor to a proximal end portion of an injection instrument such that the pressure sensor can provide a measurement indicative of a pressure exerted the adipose tissue within the injection instrument during use. The pressure sensor can be contained within a portion of a rigid support body.

The method can further comprise applying pressure to the injection instrument to inject adipose tissue into a selected tissue site and reducing the pressure in response to a signal received by a feedback mechanism configured to provide a signal to an operator indicative of the pressure exerted on an adipose tissue within the cavity of the injection instrument. The signal can comprise at least one of a vibration system, an optical signal, and an auditory signal. In some embodiments, the signal comprises a vibration when the pressure exerted on a material contained within a cavity of the injection instrument during use reaches a predetermined threshold. In some embodiments, the signal comprises a vibration when the pressure exerted on a material contained within a cavity of the injection instrument during use reaches a predetermined threshold, and wherein the vibration increases in intensity as the pressure on the adipose tissue increases.

The method can further comprise calibrating the pressure sensor to provide a signal related to the amount of pressure exerted on the adipose tissue and on the selected injection instrument. The calibration system can comprise an electrical controller, and the injection instrument can comprise a syringe.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 illustrates a perspective cutaway view of a surgical instrument, according to various embodiments.

FIG. 2 illustrates a perspective cutaway view of a surgical instrument including an injection device, according to various embodiments.

FIG. 3A illustrates a perspective view of a surgical instrument, according to various embodiments.

FIG. 3B illustrates a perspective view of a surgical instrument, according to various embodiments.

FIG. 4 illustrates a perspective view of a surgical instrument, according to various embodiments.

DETAILED DESCRIPTION

Reference will now be made in detail to certain exemplary embodiments according to the present disclosure, certain examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.

In this application, the use of the singular includes the plural unless specifically stated otherwise. In this application, the use of “or” means “and/or” unless stated otherwise. Furthermore, the use of the term “including,” as well as other forms, such as “includes” and “included”, is not limiting. Any range described herein will be understood to include the endpoints and all values between the endpoints.

The section headings used herein are for organizational purposes only and are not to be construed as limiting the subject matter described. All documents, or portions of documents, cited in this application, including but not limited to patents, patent applications, articles, books, and treatises, are hereby expressly incorporated by reference in their entirety for any purpose.

Various human and animal tissues can be used to produce products for treating patients. For example, various tissue products for regeneration, repair, augmentation, reinforcement, and/or treatment of human tissues that have been damaged or lost due to various diseases and/or structural damage (e.g., from trauma, surgery, atrophy, and/or long-term wear and degeneration) have been produced. For example, fat grafting, including autologous fat grafting, can be useful for a variety of clinical applications including facial fillers, breast augmentation, buttock augmentation/sculpting, augmentation of other tissue sites, correction of lumpectomy defects, cranial-facial defect correction, correction of lipoplasty defects (divots).

Grafting of various tissues, however, can be unpredictable, resulting in variable outcomes and multiple procedures and/or revision surgeries. Although the precise reasons for graft variability are not always known, there is evidence that the viability of grafted cells, included grafted adipose tissues are affected by surgical techniques, including that amount of pressure and/or shear stress applied to the grafts when injected/implanted using injection devices such as syringes or similar systems that use needles or cannulas.

Control of grafting technique, however, can be complex. For example, it may be difficult for clinicians to determine the pressure and/or shear applied to grafts during a particular surgical procedure. This can be true for a variety of reasons. For example, the pressure and shear stress exerted on a sample can relate to a number of variables including the particular injection device used (e.g. syringe and needle/cannula size, injection rate, tissue tumescence, injection device material properties (e.g., friction properties), tissue viscosity, clogging of cannulas, and backpressure from a host site, or other mechanical properties. Accordingly, the present disclosure provides devices and methods to facilitate control of surgical procedures to improve graft outcomes.

In some embodiments, the devices and methods can be used for injection or implantation of adipose tissues, or any other live tissue that maintains some rate of viability after injection. As used herein, “adipose tissue” refers to adipose tissue obtained by any means, including, for example liposuction, standard tumescent liposuction. In addition, the adipose tissue may be substantially intact, or may be altered by, for example, washing with saline, antimicrobials, detergents, or other agents; modified by additional of therapeutic agents such an analgesics, antimicrobials, and anti-inflammatories; modified by removal of some cells or acellular components; and disrupted or altered by the collection, including, for example, during liposuction or tumescent liposuction.

According to certain embodiments, a surgical instrument is provided. FIG. 1 illustrates a perspective cutaway view of a surgical instrument 10 before attachment to an injection device, according to various embodiments, and FIG. 2 illustrates a perspective cutaway view of the surgical instrument 10 after attachment to an injection device 20, according to various embodiments.

The instrument 10 can comprise a pressure sensor 24; and a support body 28 attached to the pressure sensor 24. As discussed further below, the support body 28 can include an opening 32 for receiving a proximal end 36 portion of the injection instrument 20. As described further below, the opening 32 or suitable other attachment means can be configured to secure the pressure sensor 24 to the injection instrument 20 such that the pressure sensor 24 can provide a measurement indicative of a pressure exerted on a material 38 contained within a cavity 40 of the injection instrument 20 during use.

The pressure sensor 24 can be attached to the support body 28 in a number of ways. For example, the pressure sensor 24 can be contained within a portion 44 of the support body 28, or can be secured to the support body 28. Regardless of how the pressure sensor 24 is attached to the support body 28, the pressure sensor 24 and support body 28 are configured such that pressure applied to a proximal end 36 of the injection device to inject adipose tissue or other material 38 contained within the cavity 40 of the injection instrument 20 is transmitted to the pressure sensor, thereby allowing the pressure sensor to measure the force applied to the proximal end 36.

The support body can 28 be formed of a variety of materials and shapes. In some embodiments, the support body 28 is formed of a substantially rigid material, and the pressure sensor 24 is positioned relative to the body in such a way as to permit pressure applied to the proximal end 36 of the injection device 20 to be transmitted to the pressure sensor 24.

FIGS. 3A and 3B illustrate surgical instruments 10′ and 10″, according to certain embodiments. As shown, the instruments 10′, 10″ include support bodies 28′, 28″. In one embodiment, the pressure sensor 24 is attached to a top surface 26 of the support body 28′ (FIG. 3A), so that when the support body is attached to the injection instrument 20, pressures is transmitted through the pressure sensor 24. In another embodiment, the support body 28″ (FIG. 3B) has an opening to allow pressure to be applied to a pressure sensor 24 contained at least partially within a portion 44 of the support body 28″, again allowing pressure to be transmitted through the pressure sensor 24. Although, not illustrated, each of surgical instruments 10′, 10″ can include other features described elsewhere herein, including a feedback mechanism, calibration systems, controllers, or other components.

The support body 28 can alternatively comprise an outer wall 48 (FIGS. 1 and 2), formed of a material that is compressible over at least a portion of its dimensions. For example, the outer wall 48 can comprise a viscoelastic housing that compresses as the support body 28 is compressed, thereby transmitting force applied to a top surface 49 through the pressure sensor 24 and into the injection instrument 20.

In some embodiments, the support body 28 can further comprise means 52 for securing the body 24 to the proximal end 36 of the injection instrument 20. In one embodiment, as shown in FIGS. 1, 2, and 3A-3B the means 52 allows the support body 28 to be secured to the proximal end portion 36 of the injection instrument 20 such that the pressure sensor 24 can provide a measurement indicative of a pressure exerted on the material 38 contained within the injection instrument 20 during use. In one embodiment, the pressure sensor 24 is not in fluid communication with the material 38 contained within the cavity of the injection instrument. As such, the surgical instrument 10 provides a modular pressure-sensing device that can be connected to a variety of different injection devices 20, and the surgical instrument 10 can be sold alone for later connection to a selected injection instrument 20, or as a kit along with an injection instrument 20 and/or other components.

As noted, the pressure sensor 24 can provide a measurement indicative of a pressure exerted on the material 38. It should be understood, however, that the pressure sensor may not directly measure the pressure exerted on the material 38, but may provide a pressure measurement related to the pressure on the material 38, but may simply be a measurement that can be correlated with the pressure or shear exerted on the material 38. As such, as described further below, the measurement can be used to produce a signal or output that can be correlated in such a way as to provide feedback to appropriately control injection pressure, rate, and/or shear.

As noted above, the surgical instrument can include an opening 32 or suitable other means configured to secure the pressure sensor 24 to the injection instrument. In addition, the surgical instrument can include other components to be used along with or in an alternative to the opening 32. For example, the instrument 10′″ can include any suitable a closure mechanism. A suitable closure mechanism can include a cap 58 (FIG. 4) to close the opening 32 to secure the supporting body 28 to the proximal end portion of the injection instrument 20. Alternatively, the means or closure mechanism can include a clip, bracket, clamp, threaded closure system, securing strap (e.g., to be wrapped around a portion of the instrument), an adhesive system (e.g., two-way tape), or other suitable mechanical attachment mechanism configured to secure the supporting body 28 to the injection instrument 20.

As noted above, the surgical instruments are configured to assist a surgeon in performing a surgical procedure, including implantation of adipose tissue grafts. To that end, the surgical instruments can further comprise a feedback mechanism 62 configured to provide a signal to an operator indicative of the pressure exerted on a material 38 contained within a cavity of the injection instrument during use. The feedback mechanism 62 can include at least one mechanism selected from a vibration system, an optical system, and an auditory system. In certain embodiments, the feedback mechanism 62 comprises a vibrating instrument operably attached to the support body 28 and configured to provide a vibration to the surgical instrument 10 when the pressure exerted on a material 38 contained within a cavity 40 of the injection instrument 20 during use reaches a predetermined threshold. The feedback mechanism 62 can also or alternatively comprise a vibrating instrument operably attached to the support body 28 and configured to provide a vibration that increases in intensity as the pressure exerted on a material 38 contained within a cavity 40 of the injection instrument 20 increases beyond a predetermined threshold. In other embodiments, the feedback mechanism 62 comprises an optical mechanism selected from a light, a flashing light, and a color indicator.

FIGS. 1 and 2 illustrate a suitable feedback mechanism 62. As shown, the feedback mechanism 62 may be contained within the support body 28 (e.g., beneath, next to, or on top of the pressure sensor 24). In addition the feedback mechanism 62, can be operably connected to the pressure sensor 24, e.g. through an electrical, mechanical, or electro-mechanical connection, such that the feedback mechanism 62 is activated at a desired pressure or shear exerted on the material 38 to provide appropriate feedback to a clinician.

The surgical instrument can also comprise a calibration system 66 configured to calibrate a signal provided by the pressure sensor 24 based on a selected injection instrument. Generally, the pressure sensor 24, feedback mechanism 62, and calibration system 66 will operate together to provide a signal to a clinician when a pressure exerted on material 38 contained within a cavity 40 of the injection instrument 20 reaches, approaches, or exceeds a predetermined threshold. The predetermined threshold may be determined based on a variety of factors described in more detail below, but generally including the structure of the particular injection instrument, tissue to be injected, and actual pressure exerted on the proximal end 36 of an injection instrument 20.

The calibration system 66 can include a variety of suitable controllers or mechanisms for controlling a signal generated by the pressure sensor 24 in response to an applied force so as to activate the feedback mechanism 62 at an appropriate pressure. For example, the calibration system 66 can comprise an electrical controller having electrical circuitry configured to activate the feedback mechanism 62 upon receipt of a signal indicating that a predetermined pressure has been applied to the pressure sensor or an certain shear stress has been applied to the material 38.

The devices described herein can be used with certain methods for transplanting adipose tissue. The method can comprise positioning an adipose tissue sample within a cavity of an injection device 10; and securing a pressure sensor to a proximal end 36 of an injection instrument 20 such that the pressure sensor 24 can provide a measurement indicative of a pressure exerted the adipose tissue within the injection instrument during use. The pressure sensor 24 can be contained within a portion of a support body 28.

The method can further comprise applying pressure to the injection instrument 20 to inject adipose tissue into a selected tissue site; and reducing the pressure in response to a signal received by a feedback mechanism 62 configured to provide a signal to an operator indicative of the pressure exerted on a adipose tissue within the cavity of the injection instrument. As noted above, the signal can comprise at least one of a vibration system, an optical signal, and an auditory signal. In some embodiments, the signal comprises a vibration when the pressure exerted on a material contained within a cavity of the injection instrument during use reaches a predetermined threshold. In some embodiments, the signal comprises a vibration when the pressure exerted on a material contained within a cavity of the injection instrument during use reaches a predetermined threshold, and wherein the vibration increases in intensity as the pressure on the adipose tissue increases.

The method can further comprise calibrating the pressure sensor 24 to provide a signal related to the amount of pressure exerted on the adipose tissue and on the selected injection instrument. A suitable calibration system 66 can comprise an electrical controller.

The specific injection instrument can include a variety of common or specially designed surgical instruments. For example, as shown in FIG. 2, the injection instrument 20 comprises a typical syringe, having a size and attached to a needle or cannula 70 with dimensions suitable for injection of adipose or other tissues.

In addition, although the present instruments and methods are described specifically for control of pressure when injecting adipose tissues, it will be appreciated that the devices and methods may be used with other suitable materials including other tissue types or products that may be subject to damage by excess pressure and/or shear. Further, the present device may be used to facilitate injection of other substances (e.g., medications, tissue fillers, dyes, contrast agents, or fluids), when control of the pressure may be important for appropriate delivery and/or to prevent damage to an implantation site. 

What is claimed is:
 1. A method of transplanting adipose tissue, comprising: positioning an adipose tissue sample within a cavity of an injection instrument; and securing a pressure sensor to a proximal end portion of the injection instrument such that the pressure sensor can provide a measurement indicative of a pressure exerted on the adipose tissue within the cavity of the injection instrument during use.
 2. The method of claim 1, wherein the pressure sensor is contained within a rigid support body.
 3. The method of claim 1, wherein the support body comprises an opening for receiving the proximal end portion of the injection instrument to secure the pressure sensor to the injection instrument.
 4. The method of claim 1, further comprising applying pressure to the injection instrument to inject adipose tissue into a selected tissue site; and reducing the pressure in response to a signal received by a feedback mechanism, wherein the feedback mechanism is configured to provide the signal to an operator indicative of the pressure exerted on the adipose tissue within the cavity of the injection instrument.
 5. The method of claim 4, wherein the signal comprises at least one of a vibration, an optical signal, and an auditory signal.
 6. The method of claim 5, wherein the signal comprises a vibration when the pressure exerted on the adipose tissue contained within the cavity of the injection instrument during use reaches a predetermined threshold.
 7. The method of claim 5, wherein the signal comprises a vibration when the pressure exerted on the adipose tissue contained within the cavity of the injection instrument during use reaches a predetermined threshold, and wherein the vibration increases in intensity as the pressure on the adipose tissue increases.
 8. The method of claim 1, further comprising calibrating the pressure sensor with a calibration system to provide a signal related to the amount of pressure exerted on the adipose tissue and on the selected injection instrument.
 9. The method of claim 8, wherein the calibration system comprises one or more electronic controllers.
 10. The method of claim 1, wherein the injection instrument comprises a syringe.
 11. The method of claim 3, wherein the support body further comprises a closure mechanism to close the opening in the support body such that the support body and the closure mechanism completely surround the proximal end portion of the injection instrument.
 12. A method of transplanting adipose tissue, comprising: positioning an adipose tissue sample within a cavity of an injection instrument; securing a pressure sensor to a proximal end portion of the injection instrument such that the pressure sensor can provide a measurement indicative of a pressure exerted on the adipose tissue within the cavity of the injection instrument during use; and periodically sensing an output from the pressure sensor using one or more electrical controllers.
 13. The method of claim 12, wherein the pressure sensor is contained within a portion of a support body.
 14. The method of claim 13, wherein the support body is formed from a substantially rigid material.
 15. The method of claim 13, wherein the support body comprises: an opening for receiving the proximal end portion of the injection instrument to secure the pressure sensor to the injection instrument; and a closure mechanism to close the opening in the support body such that the support body and the closure mechanism completely surround the proximal end portion of the injection instrument
 16. The method of claim 12, further comprising applying pressure to the injection instrument to inject adipose tissue into a selected tissue site; and reducing the pressure in response to a signal received by a feedback mechanism, wherein the feedback mechanism is configured to provide the signal to an operator indicative of the pressure exerted on the adipose tissue within the cavity of the injection instrument.
 17. The method of claim 16, wherein the signal comprises at least one of a vibration system, an optical signal, and an auditory signal.
 18. The method of claim 12, further comprising calibrating the pressure sensor with a calibration system to provide a signal related to the amount of pressure exerted on the adipose tissue and on the selected injection instrument.
 19. The method of claim 18, wherein the calibration system comprises the one or more electronic controllers.
 20. The method of claim 12, wherein the injection instrument comprises a syringe.
 21. The method of claim 17, wherein the signal comprises a vibration when the pressure exerted on a material contained within a cavity of the injection instrument during use reaches a predetermined threshold.
 22. The method of claim 17, wherein the signal comprises a vibration when the pressure exerted on a material contained within a cavity of the injection instrument during use reaches a predetermined threshold, and wherein the vibration increases in intensity as the pressure on the adipose tissue increases. 